engine vibration management & performance solutions
| SmartStack™ | |
The original robust rotor stacking software that provides a predictive stacking model from the component parts' measurement of each rotor, enabling operators to determine the "best fit" rotor stack to meet runout specifications. This software enables stacking or fitting of any type of parts; including interference fits, curvic couplings, hirth couplings and spline fits. The output of the SmartStack™ program details the correct positioning for each component in the rotor stack with bolt hole identification so that operators can build a "best fit" rotor stack. Software developed in cooperation with MIT. |
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| SuperStack™ | |
A robust rotor-stacking and blade distribution software that provides a predictive stacking model from the component parts' measurement of each rotor and moment or pan weight of each blade, enabling operators to determine the "best fit" rotor build. Unmatched vibration characteristics are achieved as the bladed distribution is about the actual rotor centerline. The output program details the correct bolt-hole positioning for each component in the rotor stack and the optimal blade distribution to achieve the best possible balance. Software developed in cooperation with MIT. |
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| BearingStack™ | |
Bearing compartment software that aids in the assembly of the bearing housing and rotating components, including seals, spacers, bearings and nuts so that the bearing centerline is coincident with the centerline of the shaft, improving engine performance and durability. BearingStack™ provides a predictive stacking model from the component parts' measurement and design specifications, enabling a "best fit" stack to minimize wear, oil leakage, shaft "bowing" and coking. Software developed in cooperation with MIT. |
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| ShaftMate™ | |
A robust rotor-to-rotor and rotor-to-shaft mating software that provides a predictive mating model for an assembled rotor(s) and respective shaft. ShaftMate™ enables an operator to determine the "optimal indexing" and "squaring" of the shafts to the rotor modules as well as rotor-to-rotor. Software developed in cooperation with MIT. |
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| SmartCase™ | |
An engine casing assembly and alignment software that allows for straight casing build, whose centerline is coincident with the centerline of the rotors, shaft and bearings. The specific location of casing centerline deviation is identified in advance of assembly so that machining can be made at a specific location and amount. Software developed in cooperation with MIT. |
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| PartsProgram™ | |
A software program that compares actual physical dimensions of engine component parts to the designed dimensions and then data is used in the development of a predictive stacking, assembly or mating model. |
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| GMS-4000™ | |
A robust gage software that works integrally with Axiam's family of scalable, high-precision measurement gauges. GMS-4000 software is the premier gauge software in the market with an abundance of features that makes parts measurement easy-to-use and highly accurate. Its many features were designed to maximize accuracy while minimizing part setup and measurement time to about 3-5 minutes. The GMS-4000™ software used in combination with Axiam's proprietary measurement gauges and its proprietary 3-D Calibration Master provides the most accurate measurement systems used by engine manufacturers and overhaulers. This software was developed in cooperation with M.I.T. |
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GMS-5000™ |
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A high-precision measurement gauge software for use with Axiam's family of scalable horizontal measurement gauges. It is designed for the specific measurement of long parts, such as engine shafts, where measurement with a vertical measurement gauge would represent a safety risk in the shop. It has features specifically designed to measure mating surfaces for rotors or disks, such as splines, rotor/shaft assemblies, etc. This software was developed in cooperation with M.I.T. |
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| Optimization Procedures | |
| Rotor Assembly Optimization Procedures™ | |
Procedures that integrate the use of the high precision measurement gauge, gauge software, gauge tooling, SmartStack™ software, PartsProgram™ software, hydraulic assembly tooling and Axiam's assembly optimization know-how. The appropriate utilization of these procedures results in repeatable, predictable assembly processes. These procedure allow operators and technicians to consistently execute to the build model generated by SmartStack™software. |
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Shaft Mating Optimization Procedures™ |
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Procedures that integrate the use of the high precision measurement gauge, gauge software, gauge tooling, ShaftMate™ software and Axiam's know-how in the process of mating shafts to rotor assemblies or rotor assemblies to each other. The use of these procedures results in a repeatable, predictable assembly process in which operators will be able to consistently and optimally mate shafts to rotor modules or to each other as indicated in the predictive model generated by the ShaftMate™ software. |
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Bearing Compartment Assembly Optimization Procedures™ |
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Procedures that integrate the use of the high precision measurement gauge, gauge software, BearingStack™ software, PartsProgram™ software and Axiam's assembly optimization know-how. The appropriate utilization of these procedures results in a repeatable, predictable assembly process.
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Casing Assembly and Alignment Optimization Procedures™ |
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Procedures that integrate the use of the high precision measurement gauge, gauge software, gauge tooling, SmartCase™ software, PartsProgram™ software and Axiam's know-how in the casing assembly and alignment process. These procedures will result in a repeatable, predictable process in which the operators will consistently assemble casings optimally, as indicated in the predictive model generated by SmartCase™ software.
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Geometric Balance Assembly Optimization Procedures™ |
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Procedures that integrate the use of the high precision measurement gauge, gauge software, gauge tooling, SuperStack™ software, hydraulic assembly tooling, PartsProgram™ software, blade measurements and Axiam's know-how in the process of building "straight" rotors and optimal blade distribution. These procedures will result in a repeatable, predictable assembly process in which the operators will consistently build rotors with blades optimally to the SuperStack™ model. |
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